Dressler CESAR 1312 User Manual - ManualsLib

RF power. Even if you do not connect this CESAR generator into a larger system interlock loop, you must make the proper interlock loop connections for the unit ... × Bookmarkadded × Addedtomymanuals Manuals Brands DresslerManuals Inverter CESAR1312 Usermanual DresslerCESAR1312UserManual Hidethumbs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 page of 194 Go / 194 Contents TableofContents Troubleshooting Bookmarks Advertisement QuickLinks Downloadthismanual TableofContents 7 TableofContents 4 DisclaimerandLimitationofLiability 13 ListofTables 15 Chapter1.SafetyandProductComplianceGuidelines 15 ImportantSafetyInformation 15 InterpretingtheManual 15 ThisRevisionoftheManual 16 UnderstandingModel1312Options 16 TypeConventions 17 Danger,Warning,andCautionBoxes 17 SafetyGuidelines 17 RulesforSafeInstallationandOperation 18 InterpretingProductLabels 19 ProductCompliance 19 ProductCertification 19 SafetyandComplianceDirectivesandStandards 19 ElectromagneticCompatibility(EMC)DirectivesandStandards 19 Table1-2ElectromagneticCompatibility(EMC)DirectivesandStandards 20 SafetyDirectivesandStandards 20 ConditionsofUse 20 Table1-3SafetyDirectivesandStandards 21 InterlocksandLimits 22 Table1-4CESARGeneratorLimits 25 Chapter2.ProductOverviewandTheory 25 Description 26 TheoryofOperation 26 Table2-1CESARGeneratorTheoryofOperation 27 Chapter3.Specifications 27 PhysicalSpecifications 28 UnitDimensions 29 PhysicalSpecificationsTable 29 Table3-1PhysicalSpecifications 30 ElectricalSpecifications 30 Table3-2ElectricalSpecifications 32 CoolingSpecifications 32 EnvironmentalSpecifications 32 Table3-3CoolingSpecifications 32 Table3-4ClimaticSpecifications 33 Table3-5EnvironmentalSpecifications 35 Chapter4.CommunicationInterfaces 36 RearViewDrawings 42 DiagnosticInterface 42 MatchingInterface 42 Table4-1MatchingInterfacePinDescriptions 44 CESARGeneratorUserPortOptions 44 UserPort-25-PinUserPort 45 UserPortConnector 45 SatisfyingMinimal25-PinUserPortRequirements 45 25-PinUserPortCablingRequirements 46 Activatingthe25-PinUserPort 47 25-PinUserPortPinDescriptions 49 Table4-225-PinUserPortPinDescriptions 54 25-PinUserPortElectricalCharacteristics 56 25-PinUserPortWiringDiagrams 62 UserPort-15-PinUserPort 63 SatisfyingtheInterlock 64 Table4-3InterlockInterfacePinDescriptions 65 15-PinUserPortCablingRequirements 65 15-PinUserPortPinDescriptions 65 Table4-415-PinUserPortPinDescriptions 69 Table4-5SettingRegulationModewith15-PinUserPortPins1and2 70 15-PinUserPortWiringDiagrams 76 CESARGeneratorHostPortOptions 77 HostPort-Rs-232withAEBus 78 Rs-232ConnectorandPinDescriptions 78 Rs-232TransmissionParameters 78 Table4-6RS-232HostPinDescriptions 79 AEBusProtocol 82 CreatinganIdealCommunicationsTransaction 84 HostPort-Profibus 85 PROFIBUSConnectorandPinDescriptions 85 PROFIBUSProtocol 85 Table4-7PROFIBUSHostPortPins 86 Table4-8PROFIBUSStatusLeds 88 Table4-9ConfigurationofDownloadBytes(Outbytes) 89 Table4-10ConfigurationofUploadPacket(Inbytes) 90 HostPort-Ethernet(Modbus/Tcp) 90 Table4-11UploadStatusBytes 91 UnderstandingModbus/TcpCommandsandRegisterTypes 92 Table4-12PacketFormatforFC23Send 94 Table4-13PacketFormatforFC23Response 95 HostPortCommands 95 Table4-14PacketFormatforFC23ExceptionError 96 ActivatingHostPortControl 96 HostPortCommandStatusResponse(CSR)Codes 96 HostPortCommandSet 96 Table4-15HostPortCSRCodes 97 Table4-16HostPortCommands 121 Chapter5.Installation,Setup,andOperation 121 PreparingtoInstalltheCESARGenerator 121 SpacingRequirements 122 InstallationRequirements 122 ToolsRequiredforInstallation 123 Unpacking 123 InstallingtheCESARGenerator 123 MountingtheCESARGenerator 124 Grounding 124 ConnectingRFOutputPower 124 Table5-1OutputConnectorPinDescriptions 125 ConnectingCommunicationInterfaces 125 ConnectingtheCESARGeneratortoaSystemInterlockLoop 125 SatisfyingtheInterlockwitha25-PinUserPort 126 SatisfyingtheInterlockwitha15-PinUserPort 126 ConnectingaMatchbox(Optional) 127 ConnectingCommonExciter(CEX)Circuitry(Optional) 128 ConnectingACInput(Mains)Power 128 Table5-2InputConnectorPinDescription 129 ConnectingandSettingEthernet(Modbus/Tcp)Communication 129 ConnectingforEthernetCommunication 129 SettingtheIPConfigurationforEthernetCommunication 130 First-TimeOperation 131 OperatingtheCESARGeneratorfortheFirstTimewiththeUserPort 133 OperatingtheCESARGeneratorfortheFirstTimewithHostPort 134 OperatingtheCESARGeneratorfortheFirstTimeUsingtheFrontPanel 135 NormalOperation 135 SettingRegulationMode 135 DeterminingtheRegulationModeSetting 136 SettingForwardPowerRegulationMode(Pforward) 137 SettingLoadPowerRegulationMode(Preal) 138 SettingExternalPowerRegulationMode(DCBias) 140 ControllingtheMatchbox 140 DeterminingtheCurrentMatchboxTuneSetting 141 SettingManualTuneControl 142 SettingAutomaticTuneControl 144 OperatingtheCESARGeneratorUsingtheFrontPanel 145 UnderstandingBasicFrontPanelControlElements 145 Table5-3OverviewofCESARFrontPanelControlElements 146 UsingtheFrontPanelProgramMenu 147 AccessingtheProgramMenu 148 EnteringValuesintheProgramMenu 149 FrontPanelProgramMenuTree 150 RegulationModeSettings 151 MatchSettings 153 SettingthePulseFunction 154 RecipeSettings 157 SettingRemoteControlOverride 158 SettingTargetLifetimePARAMETERS 159 ReflectedPowerSettings 159 ChangingthePulseInputConfigurationSettings 160 ChangingtheDeviceConfigurationSettings 162 SettingandUsingPresetGeneratorSettingsforDifferentApplications 163 ControllingaVariomatchUnitAttachedtotheGenerator 164 UnderstandingAdditionalOperatingFunctions 164 UsingthePulsingFunction 164 Table5-4AdjustingVariomatchCapacitors 165 CreatingRecipes 167 UsingtheRemoteControlOverride 167 SettingaTargetLifetime 168 ChangingReflectedPowerSettings 169 ConnectingtoanEthernet-EnabledUnitwithaWebBrowser 171 Chapter6.TroubleshootingandCustomerSupport 171 BeforeContactingCustomerSupport 171 CheckswiththePowerOff 171 CheckswiththePowerOn 172 TroubleshootingGuide 172 GeneralTroubleshooting 172 MatchingNetworkTroubleshooting 173 InterlockNotSatisfied 174 FrontPanelDisplay(LCD)NotLit 174 CommunicationProblems 174 CapacitorFailure 175 IncorrectInputVoltage 175 ImproperImpedanceRange 175 ImproperRFConnectionorCabling 176 ImproperGrounding 176 ImproperInterfaceConnection 177 ImproperTuningAdjustment 177 CheckingforandResolvingErrorsandWarnings 178 Table6-1ErrorDescriptionandResolution 181 Table6-2WarningDescriptionandResolution 182 WorldWideWebSite 184 CustomerSupport 184 Table6-3CustomerServiceContactInformation 186 ReturningUnitsforRepair 186 Warranty 187 AuthorizedReturns 187 WarrantyStatement UserManual CESAR™ Generator Model1312 [email protected] Tableof Contents Previous Page Next Page 1 2 3 4 5 Advertisement Chapters TableofContents 7 ListofTables 13 TableofContents 7 TableofContents 4 DisclaimerandLimitationofLiability 13 ListofTables 15 Chapter1.SafetyandProductComplianceGuidelines 15 ImportantSafetyInformation 15 InterpretingtheManual 15 ThisRevisionoftheManual 16 UnderstandingModel1312Options 16 TypeConventions 17 Danger,Warning,andCautionBoxes 17 SafetyGuidelines 17 RulesforSafeInstallationandOperation 18 InterpretingProductLabels 19 ProductCompliance 19 ProductCertification 19 SafetyandComplianceDirectivesandStandards 19 ElectromagneticCompatibility(EMC)DirectivesandStandards 19 Table1-2ElectromagneticCompatibility(EMC)DirectivesandStandards 20 SafetyDirectivesandStandards 20 ConditionsofUse 20 Table1-3SafetyDirectivesandStandards 21 InterlocksandLimits 22 Table1-4CESARGeneratorLimits 25 Chapter2.ProductOverviewandTheory 25 Description 26 TheoryofOperation 26 Table2-1CESARGeneratorTheoryofOperation 27 Chapter3.Specifications 27 PhysicalSpecifications 28 UnitDimensions 29 PhysicalSpecificationsTable 29 Table3-1PhysicalSpecifications 30 ElectricalSpecifications 30 Table3-2ElectricalSpecifications 32 CoolingSpecifications 32 EnvironmentalSpecifications 32 Table3-3CoolingSpecifications 32 Table3-4ClimaticSpecifications 33 Table3-5EnvironmentalSpecifications 35 Chapter4.CommunicationInterfaces 36 RearViewDrawings 42 DiagnosticInterface 42 MatchingInterface 42 Table4-1MatchingInterfacePinDescriptions 44 CESARGeneratorUserPortOptions 44 UserPort-25-PinUserPort 45 UserPortConnector 45 SatisfyingMinimal25-PinUserPortRequirements 45 25-PinUserPortCablingRequirements 46 Activatingthe25-PinUserPort 47 25-PinUserPortPinDescriptions 49 Table4-225-PinUserPortPinDescriptions 54 25-PinUserPortElectricalCharacteristics 56 25-PinUserPortWiringDiagrams 62 UserPort-15-PinUserPort 63 SatisfyingtheInterlock 64 Table4-3InterlockInterfacePinDescriptions 65 15-PinUserPortCablingRequirements 65 15-PinUserPortPinDescriptions 65 Table4-415-PinUserPortPinDescriptions 69 Table4-5SettingRegulationModewith15-PinUserPortPins1and2 70 15-PinUserPortWiringDiagrams 76 CESARGeneratorHostPortOptions 77 HostPort-Rs-232withAEBus 78 Rs-232ConnectorandPinDescriptions 78 Rs-232TransmissionParameters 78 Table4-6RS-232HostPinDescriptions 79 AEBusProtocol 82 CreatinganIdealCommunicationsTransaction 84 HostPort-Profibus 85 PROFIBUSConnectorandPinDescriptions 85 PROFIBUSProtocol 85 Table4-7PROFIBUSHostPortPins 86 Table4-8PROFIBUSStatusLeds 88 Table4-9ConfigurationofDownloadBytes(Outbytes) 89 Table4-10ConfigurationofUploadPacket(Inbytes) 90 HostPort-Ethernet(Modbus/Tcp) 90 Table4-11UploadStatusBytes 91 UnderstandingModbus/TcpCommandsandRegisterTypes 92 Table4-12PacketFormatforFC23Send 94 Table4-13PacketFormatforFC23Response 95 HostPortCommands 95 Table4-14PacketFormatforFC23ExceptionError 96 ActivatingHostPortControl 96 HostPortCommandStatusResponse(CSR)Codes 96 HostPortCommandSet 96 Table4-15HostPortCSRCodes 97 Table4-16HostPortCommands 121 Chapter5.Installation,Setup,andOperation 121 PreparingtoInstalltheCESARGenerator 121 SpacingRequirements 122 InstallationRequirements 122 ToolsRequiredforInstallation 123 Unpacking 123 InstallingtheCESARGenerator 123 MountingtheCESARGenerator 124 Grounding 124 ConnectingRFOutputPower 124 Table5-1OutputConnectorPinDescriptions 125 ConnectingCommunicationInterfaces 125 ConnectingtheCESARGeneratortoaSystemInterlockLoop 125 SatisfyingtheInterlockwitha25-PinUserPort 126 SatisfyingtheInterlockwitha15-PinUserPort 126 ConnectingaMatchbox(Optional) 127 ConnectingCommonExciter(CEX)Circuitry(Optional) 128 ConnectingACInput(Mains)Power 128 Table5-2InputConnectorPinDescription 129 ConnectingandSettingEthernet(Modbus/Tcp)Communication 129 ConnectingforEthernetCommunication 129 SettingtheIPConfigurationforEthernetCommunication 130 First-TimeOperation 131 OperatingtheCESARGeneratorfortheFirstTimewiththeUserPort 133 OperatingtheCESARGeneratorfortheFirstTimewithHostPort 134 OperatingtheCESARGeneratorfortheFirstTimeUsingtheFrontPanel 135 NormalOperation 135 SettingRegulationMode 135 DeterminingtheRegulationModeSetting 136 SettingForwardPowerRegulationMode(Pforward) 137 SettingLoadPowerRegulationMode(Preal) 138 SettingExternalPowerRegulationMode(DCBias) 140 ControllingtheMatchbox 140 DeterminingtheCurrentMatchboxTuneSetting 141 SettingManualTuneControl 142 SettingAutomaticTuneControl 144 OperatingtheCESARGeneratorUsingtheFrontPanel 145 UnderstandingBasicFrontPanelControlElements 145 Table5-3OverviewofCESARFrontPanelControlElements 146 UsingtheFrontPanelProgramMenu 147 AccessingtheProgramMenu 148 EnteringValuesintheProgramMenu 149 FrontPanelProgramMenuTree 150 RegulationModeSettings 151 MatchSettings 153 SettingthePulseFunction 154 RecipeSettings 157 SettingRemoteControlOverride 158 SettingTargetLifetimePARAMETERS 159 ReflectedPowerSettings 159 ChangingthePulseInputConfigurationSettings 160 ChangingtheDeviceConfigurationSettings 162 SettingandUsingPresetGeneratorSettingsforDifferentApplications 163 ControllingaVariomatchUnitAttachedtotheGenerator 164 UnderstandingAdditionalOperatingFunctions 164 UsingthePulsingFunction 164 Table5-4AdjustingVariomatchCapacitors 165 CreatingRecipes 167 UsingtheRemoteControlOverride 167 SettingaTargetLifetime 168 ChangingReflectedPowerSettings 169 ConnectingtoanEthernet-EnabledUnitwithaWebBrowser 171 Chapter6.TroubleshootingandCustomerSupport 171 BeforeContactingCustomerSupport 171 CheckswiththePowerOff 171 CheckswiththePowerOn 172 TroubleshootingGuide 172 GeneralTroubleshooting 172 MatchingNetworkTroubleshooting 173 InterlockNotSatisfied 174 FrontPanelDisplay(LCD)NotLit 174 CommunicationProblems 174 CapacitorFailure 175 IncorrectInputVoltage 175 ImproperImpedanceRange 175 ImproperRFConnectionorCabling 176 ImproperGrounding 176 ImproperInterfaceConnection 177 ImproperTuningAdjustment 177 CheckingforandResolvingErrorsandWarnings 178 Table6-1ErrorDescriptionandResolution 181 Table6-2WarningDescriptionandResolution 182 WorldWideWebSite 184 CustomerSupport 184 Table6-3CustomerServiceContactInformation 186 ReturningUnitsforRepair 186 Warranty 187 AuthorizedReturns 187 WarrantyStatement Troubleshooting Chapter6.TroubleshootingandCustomerSupport 171 TroubleshootingGuide 172   RelatedManualsforDresslerCESAR1312 InverterDressler13150400VUserManual Rfpowergenerators(176pages)   SummaryofContentsforDresslerCESAR1312 Page1 UserManualCESAR™[email protected]... Page3 UserManualCESAR™GeneratorModel1312CESAR1312(E) Page4:DisclaimerAndLimitationOfLiability TechnikGmbHmakesnowarrantyofanykindwhatsoever,eitherexpressed®orimplied,withrespecttotheinformationcontainedherein.DresslerTechnikGmbHshallnotbeliableindamages,ofwhateverkind,asaresultoftherelianceonoruseoftheinformationcontainedherein. Page5 Pleasesendanycommentsonthecontent,organization,orformatofthisusermanualto:•[email protected],pleasecontacttheDresslerCustomerServiceDepartment:•[email protected](E) Page6 ®DresslerHF-TechnikGmbHCESAR1312(E) Page7:TableOfContents UserPort—25-PinUserPort........4-10CESAR1312(E) Page8 ConnectingACInput(Mains)Power.......5-8ConnectingandSettingEthernet(Modbus/TCP)Communication..5-9TableofContentsCESAR1312(E) Page9 TroubleshootingGuide..........6-2CESAR1312(E) Page10 WarrantyStatement...........6-17viiiTableofContentsCESAR1312(E) Page11 Fig4-40AEBuscommunicationstransaction......4-48CESAR1312(E) Page12 Fig5-6Frontpanelprogrammenutree(continued)......5-30ListofFiguresCESAR1312(E) Page13 Table1-1CESAR1312(E)options........ Page14 ®DresslerHF-TechnikGmbHListofTablesCESAR1312(E) Page15:Chapter1.SafetyAndProductComplianceGuidelines SafetyandProductComplianceGuidelinesIMPORTANTSAFETYINFORMATION®ToensuresafeinstallationandoperationoftheDresslerHF-TechnikGmbHCESARgenerator,readandunderstandthismanualbeforeattemptingtoinstallandoperatethisunit.Ataminimum,readandfollowthesafetyinstructionsandpracticesdocumentedunder“SafetyGuidelines”... Page16:UnderstandingModel1312Options “CommunicationInterfaces”onpage4-1.Note:Todeterminewhichoptionyouhave,findtheserialtagaffixedtotheunit;thepartnumberisontheserialtag.Table1-1.CESAR1312(E)optionsModelPartUserPortOptionsHostPortOptions... Page17:Danger,Warning,AndCautionBoxes Danger,Warning,andCautionBoxesThissymbolrepresentsimportantnotesconcerningpotentialharmtopeople,®thisunit,orassociatedequipment.DresslerHF-TechnikGmbHincludesthissymbolinDanger,Warning,andCautionboxestoidentifyspecificlevelsofhazardseriousness. Page18:InterpretingProductLabels •Useproperelectrostaticdischarge(ESD)precautions.•Alwaysbecarefularoundthisequipment.InterpretingProductLabelsThefollowinglabelsmayappearontheunit:CapacitordischargewarningCElabelHazardousvoltageNouser-serviceablepartsinsideunitSafetyandProductComplianceGuidelinesCESAR1312(E) Page19:ProductCompliance ProductCertificationCertainoptionsofthisproductarecertifiedby:•CEmarking,selfaddressedbyDresslerComplianceEngineering•EMCmeasurements,verifiedbyCompetentBodyProductServicesFormoreinformation,refertotheletterofconformance(US)ordeclarationofconformity(EU)accompanyingtheproduct. Page20:SafetyDirectivesAndStandards 4Asteadyforceof445N,appliedthroughasteelhemisphere12.7mmindiameter4Animpactof7Jappliedbydroppingorswinginga0.53kg,50mmdiametersteelsphereSafetyandProductComplianceGuidelinesCESAR1312(E) Page21:InterlocksAndLimits RFpower.EvenifyoudonotconnectthisCESARgeneratorintoalargersysteminterlockloop,youmustmaketheproperinterlockloopconnectionsfortheunittoenableRFpower.CESAR1312(E)SafetyandProductComplianceGuidelines... Page22:Table1-4CesarGeneratorLimits Table4-2onpage4-13orpin4Table4-4onpage4-31,dependingonwhichoptionyouhave.Todeterminewhichoptionyouhave,see“UnderstandingModel1312Options”onpage1-2.SafetyandProductComplianceGuidelinesCESAR1312(E) Page23 Thetargetlifetimewarningoccurswhenthetargetlifetimereachestheuser-setlimit.Thiswarningdoesnotaffecttheoperationoftheunit.Formoreinformation,seeW50inTable6-2onpage6-11.CESAR1312(E)SafetyandProductComplianceGuidelines... Page24 ®DresslerHF-TechnikGmbH1-10SafetyandProductComplianceGuidelinesCESAR1312(E) Page25:Chapter2.ProductOverviewAndTheory TheCESARgeneratoroperatesfroma230VAC,50/60Hzpowersource.TheCESARgeneratorisair-cooledandhasallpowerandinterface-portconnectionsattherearofthegenerator(see“RearViewDrawings”onpage4-2).CESAR1312(E)ProductOverviewandTheory... Page26:TheoryOfOperation Thismoduleisthemainprocessoranddataacquisitionsection.ItalsoprovidesHostcommunicationsthroughaHostport.(6)SensorThismoduledetectsRFsamplesandsendsthemtotheElectronicsmicroprocessor.ProductOverviewandTheoryCESAR1312(E) Page27:Chapter3.Specifications ThefollowingsectionsdescribethedimensionsandphysicalspecificationsoftheCESARgenerator.Allgeneratorspecificationsarealsoavailableonline;pleasevisithttp://www.dressler.com/products/generators.•“UnitDimensions”onpage3-2•“PhysicalSpecificationsTable”onpage3-3CESAR1312(E)Specifications... Page28:UnitDimensions ®DresslerHF-TechnikGmbHUnitDimensionsThefollowingillustrationshowsthedimensionsoftheCESARgenerator.Figure3-1.CESARGeneratorunitdimensionsSpecificationsCESAR1312(E) Page29:PhysicalSpecificationsTable “UserPort—15-PinUserPort”onpage4-28).Todeterminewhichanaloginterfaceyouhave,see“UnderstandingModel1312Options”onpage1-2.Formoreinformationontheanaloginterfaces,see“CESARGeneratorUserPortOptions”onpage4-10.CESAR1312(E)Specifications... Page30:ElectricalSpecifications Inputpowerspecifications230VAC(187VACto253VAC),1φwithgroundLinevoltage(PE)LineFrequency50/60HzLinecurrent8Anominalline,fullpowerInputpower1780VAPowerfactor97%to99%SpecificationsCESAR1312(E) Page31 RFPulsefrequency1Hzto30kHzRFPulseDutyCycle0%to99%CEXSpecificationsTTL;0to+10dBm;50ΩCEXinputsignalΩCEXoutputsignal;+3to+10dBm;50CESAR1312(E)Specifications... Page32:CoolingSpecifications NoncondensingNoteMaximumrelativehumiditywhentheunittemperatureslowlyincreases,orwhentheunittemperaturedirectlyincreasesfrom-25°Cto+30°CNoteMaximumabsolutehumiditywhentheunittemperaturedirectlydecreasesfrom+70°Cto+15°CSpecificationsCESAR1312(E) Page33:Table3-5EnvironmentalSpecifications Maximumrelativehumiditywhentheunittemperatureslowlyincreases,orwhentheunittemperaturedirectlyincreasesfrom-25°Cto+30°CNoteMaximumabsolutehumiditywhentheunittemperaturedirectlydecreasesfrom+70°Cto+15°CTable3-5.EnvironmentalspecificationsDescriptionSpecificationOvervoltageCategoryIIPollutionDegree2CESAR1312(E)Specifications... Page34 ®DresslerHF-TechnikGmbHSpecificationsCESAR1312(E) Page35:Chapter4.CommunicationInterfaces “Rearviewwith25-pinUserportandEthernetport(pn61300060)”,seeFigure4-5onpage4-6.•Foranillustrationofthe“Rearviewwith25-pinUserportandPROFIBUSport(pn61300061)”,seeFigure4-6onpage4-7.CESAR1312(E)CommunicationInterfaces... Page36:RearViewDrawings ®DresslerHF-TechnikGmbHREARVIEWDRAWINGSFigure4-1.Rearviewwith15-pinUserportandRS-232port(pn61300056)CommunicationInterfacesCESAR1312(E) Page37 CESAR™1312GeneratorFigure4-2.Rearviewwith15-pinUserportandEthernetport(pn61300057)CESAR1312(E)CommunicationInterfaces... Page38 ®DresslerHF-TechnikGmbHFigure4-3.Rearviewwith15-pinUserportandPROFIBUSport(pn61300058)CommunicationInterfacesCESAR1312(E) Page39 CESAR™1312GeneratorFigure4-4.Rearviewwith25-pinUserportandRS-232port(pn61300059)CESAR1312(E)CommunicationInterfaces... Page40 ®DresslerHF-TechnikGmbHFigure4-5.Rearviewwith25-pinUserportandEthernetport(pn61300060)CommunicationInterfacesCESAR1312(E) Page41 CESAR™1312GeneratorFigure4-6.Rearviewwith25-pinUserportandPROFIBUSport(pn61300061)CESAR1312(E)CommunicationInterfaces... Page42:DiagnosticInterface MATCHINGINTERFACEEachCESARgeneratorhasaMatchingInterfacethatallowsfullcommunicationbetweentheCESARgeneratorandaDresslerVariomatchmatchingnetwork(orotherelectricallycompatiblematchingnetwork).Thematchinginterfaceisa15-pin,subminiature-D,femaleconnector. Page43 DCselfbiasvoltage.TheVOLTAGEscalingisadjustable.Forexample,inthedefaultconfigurationoftheDresslerVariomatch,4000Vbiasvoltageisequalto10Vtestvoltageandisdisplayedonthefrontpanelas4000. Page44:CesarGeneratorUserPortOptions Thissectiondescribesthe25-pinUserPortport.Forinformationonthe15-pinUserPort,see“UserPort—15-PinUserPort”onpage4-28.Note:Todeterminewhichoptionyouhave,see“UnderstandingModel1312Options”onpage1-2.4-10CommunicationInterfacesCESAR1312(E) Page45:UserPortConnector ConnecttheCESARgenerator’s25-pinUserPorttothesystemcontrollerwithashielded,25-wireI/Ocable.Shieldedtwisted-pairwiringisrecommendedbutnotmandatory.Minimizesignallossesbykeepingthecableasshortaspossible.ThemaximumrecommendedcablelengthbetweentheCESAR1312(E)CommunicationInterfaces4-11... Page46:ActivatingThe25-PinUserPort 2.PressNextuntilyouseeDeviceConfigurationonthedisplay.3.PressChange.4.PressOKuntilyouseeControlbyontheright-handsideofthescreen.5.PressUserPort.6.PressExecute.4-12CommunicationInterfacesCESAR1312(E) Page47:25-PinUserPortPinDescriptions (see“AnalogOutputs”onpage4-21).Defaultsetting:0Vto10V=0Wto1.2kWForawiringdiagram,seeFigure4-9onpage4-22.Pin15mustbegrounded.CESAR1312(E)CommunicationInterfaces4-13... Page48 5-15.Tochangecontrolsettings,seepin8.)Defaultsetting:0Vto10V=0Wto1.2kWForawiringdiagram,seeFigure4-10onpage4-22.Pin16mustbegrounded.4-14CommunicationInterfacesCESAR1312(E) Page49:Table4-225-PinUserPortPinDescriptions (see“SatisfyingMinimal25-PinUserPortRequirements”onpage4-11)andthesetpointmustbewithintheoutputpowerrange(see“Electricalspecifications”onpage3-4).Pin17mustbegrounded.CESAR1312(E)CommunicationInterfaces4-15... Page50 1.5Vorlessoranopenconnection.Seepin8forswitchingbetweenforwardandloadpowerregulation.Forawiringdiagram,seeFigure4-13onpage4-24.4-16CommunicationInterfacesCESAR1312(E) Page51 DCbiasvoltageisusedforDCbiasregulation(seepin6),thescalingmustbethesameasforthesetpoint(seepin5).DresslerVariomatchmatchingnetworksprovideaDCbiasvoltagemonitorsignalforregulationthroughtheMatchingInterface. Page52 +4Vto+30V(referencedtoground)topinForawiringdiagram,seeFigure4-16onpage4-25.Returnforpin24Seepin24.Reserved4-18CommunicationInterfacesCESAR1312(E) Page53 (opto-coupleroutput)impedanceiscreatedbetweenthispinandreturnpin9(8mAmaximum).Forawiringdiagram,seeFigure4-19onpage4-27.Returnforpin10Seepin10.CESAR1312(E)CommunicationInterfaces4-19... Page54:25-PinUserPortElectricalCharacteristics 0Vto10V.Thesesignalsarescalablefrom0Vto2Vupto0Vto10Vinincrementsof0.5V.YoucansetthescalingthroughtheRS-232port4-20CommunicationInterfacesCESAR1312(E) Page55 Theinterlocksignal(pins10and23)enablestheRFpowergeneration.Pin10istiedtothegenerator’s+15Vsupply.Connectingpin10topin23closestheloop,enablingRFpower.CESAR1312(E)CommunicationInterfaces4-21... Page56:25-PinUserPortWiringDiagrams UserPort.Fordetailedpindescriptions,see“25-PinUserPortPinDescriptions”onpage4-13.Figure4-9.REFLECTEDPOWERMONITORsignalwiring(pins2and15)Figure4-10.RFFORWARD/LOADPOWERMONITORsignalwiring(pins3and16)4-22CommunicationInterfacesCESAR1312(E) Page57 CESAR™1312GeneratorFigure4-11.RFPOWERONsignalwiring(pins4and17)Figure4-12.SETPOINTsignalwiring(pins5and18)CESAR1312(E)CommunicationInterfaces4-23... Page58 ®DresslerHF-TechnikGmbHFigure4-13.RFFORWARDPOWER/DCBIASREGULATIONwiring(pins6and19)Figure4-14.DCBIASMONITORsignalwiring(pins7and20)4-24CommunicationInterfacesCESAR1312(E) Page59 CESAR™1312GeneratorFigure4-15.RFFORWARD/LOADREGULATIONsignalwiring(pins8andFigure4-16.INTERLOCKLOOPsignalwiring(pins10and23)CESAR1312(E)CommunicationInterfaces4-25... Page60 ®DresslerHF-TechnikGmbHFigure4-17.+15VOLTDCsignalwiring(pins13and21)Figure4-18.SETPOINTSTATUSsignalwiring(pins14and1)4-26CommunicationInterfacesCESAR1312(E) Page61 CESAR™1312GeneratorFigure4-19.OVERTEMPERATUREsignalwiring(pins22and9)Figure4-20.INTERLOCKSATISFIEDsignalwiring(pins24and11)CESAR1312(E)CommunicationInterfaces4-27... Page62:UserPort-15-PinUserPort The15-pinUserPortoptionoffersbasiccontrolandmonitoringcapability.The15-pinUserPorthasashielded,male,subminiature-Dconnector(seeFigure4-22)thatconnectsthegeneratorwithanexternalremotecontrolunit.Figure4-22.15-pinUserPortconnector4-28CommunicationInterfacesCESAR1312(E) Page63:SatisfyingTheInterlock Youcanusethisjumperplugtosatisfytheinterlockandenableoperationinsituationswhereyoudonotintendtoconnecttheremainingpinsonthisport.Usingtheinterlockjumperplugdisablestheinterlockfunction.CESAR1312(E)CommunicationInterfaces4-29... Page64:Table4-3InterlockInterfacePinDescriptions Thispinmustbeusedasreturnfortheexternalinterlockvoltage,becausetheinterlockinput(pin1)isfloatingandhasnoreferencetoground.Connecttotheshieldoftheexternalinterlockcable.4-30CommunicationInterfacesCESAR1312(E) Page65:15-PinUserPortCablingRequirements Forawiringdiagram,seeFigure4-25onpage4-36.READYDigitalThissignalIndicatesthattheSTATUSoutputgeneratorisreadyforoperation.Forawiringdiagram,seeFigure4-26onpage4-37.CESAR1312(E)CommunicationInterfaces4-31... Page66 Table3-2onpage3-4.)Forinformationonresolvingthiserror,seeWW11,W12,andW13inTable6-2onpage6-11.Forawiringdiagram,seeFigure4-28onpage4-38.4-32CommunicationInterfacesCESAR1312(E) Page67 (see“ToChangetheDefaultDeviceConfigurationSettingsUsingtheCESARGeneratorFrontPanel:”onpage5-41).Forawiringdiagram,seeFigure4-31onpage4-39.CESAR1312(E)CommunicationInterfaces4-33... Page68 0Vto10V,butyoucanchangethisrange(see“AnalogOutputs”onpage4-21)0Vto10V=0Wto“XXXkW”Forawiringdiagram,seeFigure4-35onpage4-41.4-34CommunicationInterfacesCESAR1312(E) Page69:Table4-5SettingRegulationModeWith15-PinUserPortPins1And2 ModeAModeBSetting(Pin1)(Pin2)LocalNoremotecontrolfunctionHighRemoteRFforwardpower(PforwardHighRemoteExternalpower(DCBiasHighHighRemoteLoadpower(PrealCESAR1312(E)CommunicationInterfaces4-35... Page70:15-PinUserPortWiringDiagrams ThefollowingschematicsillustratehowtoproperlyconnecttheCESARgenerator15-pinUserPort.Fordetailedpindescriptions,seeTable4-4.Figure4-24.OPERATINGMODEAwiringdiagram(pins1and8)Figure4-25.OPEATINGMODEBwiringdiagram(pins2and8)4-36CommunicationInterfacesCESAR1312(E) Page71 CESAR™1312GeneratorFigure4-26.READYSTATUSwiringdiagram(pins3and8)Figure4-27.ERRORwiringdiagram(pins4and8)CESAR1312(E)CommunicationInterfaces4-37... Page72 ®DresslerHF-TechnikGmbHFigure4-28.MAXIMUMPOWERLEVELREACHEDwiringdiagram(pins5and8)Figure4-29.RFONwiringdiagram(pins6and8)4-38CommunicationInterfacesCESAR1312(E) Page73 CESAR™1312GeneratorFigure4-30.INTERFACEVOLTAGEwiringdiagram(pins7and8)Figure4-31.BLANKING/PULSINGMODEwiringdiagram(pins9and8)CESAR1312(E)CommunicationInterfaces4-39... Page74 ®DresslerHF-TechnikGmbHFigure4-32.RFPOWERONwiringdiagram(pins10and8)Figure4-33.DCBIASSETPOINTwiringdiagram(pins11and8)4-40CommunicationInterfacesCESAR1312(E) Page75 CESAR™1312GeneratorFigure4-34.RFPOWERSETPOINTwiringdiagram(pins12and8)Figure4-35.TESTVOLTAGEFOWARDPOWERwiringdiagram(pins13and8)CESAR1312(E)CommunicationInterfaces4-41... Page76:CesarGeneratorHostPortOptions ThefollowingsectionsprovideinformationforeachofthehostportoptionsavailablewiththeCESARgenerator.•“HostPort—RS-232WithAEBus”onpage4-434-42CommunicationInterfacesCESAR1312(E) Page77:HostPort-Rs-232WithAeBus TheRS-232AEBushostportinterfaceusesanRS-232signalformatandAEBuscommunicationprotocol.Referto“AEBusProtocol”fordetailsonthecommunicationsprotocol.Foracompletelistofavailablefunctions,see“HostPortCommands”onpage4-61.CESAR1312(E)CommunicationInterfaces4-43... Page78:Rs-232ConnectorAndPinDescriptions ThecommunicationscapabilityoftheserialRS-232hostportislimitedtothefollowingparameters:•RS-232protocoltransmissionstandard•Fivebaudratesselectedonthefrontpanel(see“ChangingtheDeviceConfigurationSettings”onpage5-40):496004192004384004-44CommunicationInterfacesCESAR1312(E) Page79:AeBusProtocol Fivetypesofinformation(fields)makeupcommunicationsmessagepackets(seeFigure4-39):•Header(addressandthelengthofDatafield)•CommandNumber(commandsarelistedinTable4-16onpage4-63)•OptionalLengthbyte•Data•ChecksumCESAR1312(E)CommunicationInterfaces4-45... Page80 Thisone-bytefieldcontainsan8-bitvaluefrom0to255(00htoffh)representingthecommandnumber.Ifthemessagepacketoriginateswiththehostcomputer,thisvaluespecifiesthepurposeofthemessagepacket.Ifthe4-46CommunicationInterfacesCESAR1312(E) Page81 Iftheresultiszero,theunithasreceivedthepacketintact.Theunitwillactonthemessageonlyiftheaddressisvalidandthechecksumisvalidatedashavingnoparityerrors.CESAR1312(E)CommunicationInterfaces4-47... Page82:CreatingAnIdealCommunicationsTransaction CESARgeneratorverifiesthatthemessageisintendedforitandnotforanotherunitonthenetwork.Atthistime,theCESARgeneratoralsoanalyzesthechecksumtoverifythatthemessagewasreceivedcorrectly.4-48CommunicationInterfacesCESAR1312(E) Page83 TheCESARgeneratorcontinuestoretransmitinresponsetoNAKtransmissionsuntilthehostcomputerstopsthecycle.IftheCESARgeneratorreceivesnoresponse,itassumesanACKandreturnstothewaitingstate.CESAR1312(E)CommunicationInterfaces4-49... Page84:HostPort-Profibus ThissectiondescribesthePROFIBUSstatusLEDs,pins,andcommunicationprotocol.ItalsoincludesalistanddescriptionofthePROFIBUScommands.Note:Dressler’sPROFIBUSprotocoldoesnotsupportthefollowingfunctions:addresschanging,freeze/unfreezemodes,orsyncmodes.Figure4-42.PROFIBUSportconnector... Page85:ProfibusConnectorAndPinDescriptions PROFIBUSPROTOCOLPROFIBUS(ProcessFieldBus)isaninterfacethatletsyoucommunicatewiththeCESARgeneratorfromahost(master).DresslermanufacturesacertifiedPROFIBUS,whichmeanstheinterfaceistestedandcertifiedtoworkwithPROFIBUSmastersdescribedintheDIN19245PROFIBUSStandardDP,partIII. Page86:Table4-8ProfibusStatusLeds PROFIBUScable(notincluded).PROFIBUSBaudRateTheauto-baudfeatureofDressler’scertifiedPROFIBUSinterfaceadjustsautomaticallytotherateofthePROFIBUSmastersystem.Baudratesareavailableindiscretestepsfrom9600bits(9.6kbits)to12Mbits.Theauto-... Page87 Sendthemasterresetcommand,Command119,whentheCESARgeneratorsupplyhasexperiencedanon-recoverable(“explicitclear”)fault(thatis,aconfigurationfaultoraPROFIBUSerrorfault).DresslerrecommendssendingthiscommanduponthestartupofPROFIBUScommunicationssothatanyexistingfaultindicationswillbecleared. Page88:Table4-9ConfigurationOfDownloadBytes(Outbytes) PROFIBUSCommandStructureThePROFIBUSiscommand-based.Dresslerdefinesadownloadpacket(“outbytes”)andanuploadpacket(“inbytes”)asdescribedinthefollowingsectionsofthischapter.Commandlistsfollow. Page89:Table4-10ConfigurationOfUploadPacket(Inbytes) DeliveredpowerlowDeliveredpowerhighForwardpowerlowForwardpowerhighReflectedpowerlowReflectedpowerhighDatabyte(LSB)DatabyteDatabyteDatabyteDatabyte(MSB)DatafielddefinitionCESAR1312(E)CommunicationInterfaces4-55... Page90:HostPort-Ethernet(Modbus/Tcp) “HostPort—RS-232WithAEBus”onpage4-43.ForinformationonthePROFIBUShostport,see“HostPort—PROFIBUS”onpage4-50.Note:Todeterminewhichoptionyouhave,see“UnderstandingModel1312Options”onpage1-2.4-56CommunicationInterfacesCESAR1312(E) Page91:UnderstandingModbus/TcpCommandsAndRegisterTypes Formoreinformationandspecificregisterinformation,seepage4-58.TheCESARgeneratormayreplytoModbus/TCPcommandswiththefollowingexceptioncodes:•01(illegalfunction)•02(illegalregisterreference)•03(illegaldatavalue)CESAR1312(E)CommunicationInterfaces4-57... Page92:Table4-12PacketFormatForFc23Send Numbers0and1TransactionIDNotused(valueiscopiedintoreply)2and3ProtocolID4and5NumberofCountofbytesinpacket,startingwithbytesfollowingbyte64-58CommunicationInterfacesCESAR1312(E) Page93 Table4-16onpage4-63.Note:Modbuswordswappingdoesnotaffecttheorderofthesebytes.ThesebytesshouldbeorderedasnecessaryfortheAEBuscommand(leastsignificantbytesfirst).CESAR1312(E)CommunicationInterfaces4-59... Page94:Table4-13PacketFormatForFc23Response “HostPortCommands”onpage4-61.Note:Modbuswordswappingdoesnotaffecttheorderofthesebytes.ThesebytesareorderedasnecessaryfortheAEBuscommand(leastsignificantbytesfirst).4-60CommunicationInterfacesCESAR1312(E) Page95:HostPortCommands 4-63).Thefollowingsectionsdescribethecommandstatusresponse(CSR)codesreturnedbytheCESARgeneratorinresponsetoahostportcommand,aswellasthehostportcommandsfortheCESARgenerator.CESAR1312(E)CommunicationInterfaces4-61... Page96:ActivatingHostPortControl FormoreinformationonCSRcodes,“HostPortCommandStatusResponse(CSR)Codes”onpage4-62.4-62CommunicationInterfacesCESAR1312(E) Page97:Table4-16HostPortCommands •8=Externalpower(DCBias)regulationNote:YoucannotchangeregulationmodewhileRFpowerison.Foradescriptionofregulationmodes,“SettingRegulationMode”onpage5-15.Readbackwithcommand154.CESAR1312(E)CommunicationInterfaces4-63... Page98 Sendtwodatabytes,leastsignificantbytefirst,representingthesetpointlevelinwatts.•Acceptsavalueof0tonominalpower(ormaximumexternalfeedbackvalue).Readbackwithcommand164.4-64CommunicationInterfacesCESAR1312(E) Page99 (seenextlifeinhundredthsofkWh(forrowforexample,100=1kWh).ProfibusversionofFormoreinformation,see“Settingacommand)TargetLifetime”onpage5-47.Readbackwithcommand157.CESAR1312(E)CommunicationInterfaces4-65... Page100 Bus/EthernetReadbackwithcommand157.versionofcommand)SetsthetunercontroliftheCESARgeneratorisconnectedtoaDressler(CSRonly)tunercontrolVariomatchunitthroughthematchinginterface.(Formoreinformationonthisinterface,see“MatchingInterface”... Page101 “OperatingtheCESARGeneratorUsingtheFrontPanel”onpage5-24)Note:Ifyoutrytochangethecontrolmodewhiletheunitison,theunitautomaticallyswitchesoff.Readbackwithcommand155.CESAR1312(E)CommunicationInterfaces4-67... Page102 17isused.Note:Thiscommandisnotavailableongeneratorswithfixedfrequency.Formoreinformation,see“ControllingtheMatchbox”onpage5-20.Readbackwith187.4-68CommunicationInterfacesCESAR1312(E) Page103 Sendonedatabyte,representingtherecipedesirednumberofrecipestepssteps•Acceptsavalueof0through2.Note:0disablesrecipesettings.Formoreinformation,see“CreatingRecipes”onpage5-45.CESAR1312(E)CommunicationInterfaces4-69... Page104 •Bytes2and3specifythesetpointvalue.Note:Thesetpointvaluemustbewithintheoperatingrange(see“Electricalspecifications”onpage3-4).Formoreinformation,see“CreatingRecipes”onpage5-45.Readbackwithcommand188.4-70CommunicationInterfacesCESAR1312(E) Page105 •3=Externalpulsinginverted•4=EnableinternalpulsingbyexternalpulsinginputSeealsocommands93and96.Formoreinformation,see“UsingthePulsingFunction”onpage5-44.Readbackwithcommand177.CESAR1312(E)CommunicationInterfaces4-71... Page106 45=RFOn/OffbuttonsenabledRotatingknobdisabledMatchingbuttonsenabled46=RFOn/OffbuttonsdisabledRotatingknobenabledMatchingbuttonsenabled47=RFOn/OffbuttonsenabledRotatingknobenabledMatchingbuttonsenabled4-72CommunicationInterfacesCESAR1312(E) Page107 Note:Ifthetimeissetto0,thisfunctionisdisabled.Formoreinformation,see“ChangingReflectedPowerSettings”onpage5-48.Readbackwithcommand152.CESAR1312(E)CommunicationInterfaces4-73... Page108 (see“ElectricalSpecifications”onpage3-4).Seealsocommands27and96.Formoreinformation,see“UsingthePulsingFunction”onpage5-44.Readbackwithcommand193.4-74CommunicationInterfacesCESAR1312(E) Page109 Sendtwodatabytestomovetheloadmotortoitsnewposition.•Acceptsavalueof0to1000Formoreinformation,see“SettingAutomaticTuneControl”onpage5-22.Readbackwithcommand175.CESAR1312(E)CommunicationInterfaces4-75... Page110 ASCIIcharacters(forexample,CESAR).bytessupplytype5ASCIIcharactersReportstheoutputcapacityofthe5datagenerator;returningpacketcontains5bytessupplysizeASCIIcharacters(forexample,_1350).5ASCIIcharacters4-76CommunicationInterfacesCESAR1312(E) Page111 •Bytes1and2representrisetimeintimestenthsofasecond.•Bytes3and4representfalltimeintenthsofasecond.Setwithcommands31and32.CESAR1312(E)CommunicationInterfaces4-77... Page112 •2=Host•4=UserPort•6=Local(FrontPanel)Setwithcommand14.Reportsthenumberoftheactivetarget.reportSetwithcommand11.activetarget4-78CommunicationInterfacesCESAR1312(E) Page113 Thecontrollerreturnsthetargetlifeinhundredthsofkilowatthours(forexample,100=1kWh).Setwithcommand12.ReportsUserPort(analog)voltagescaling.reportUserPortscalingSetwithcommand30.CESAR1312(E)CommunicationInterfaces4-79... Page114 •1=Reserved•2=Reserved•3=Unassigned•4=Reserved•5=Outofsetpoint•6=Reserved•7=Reserved(continuedonnextpage)4-80CommunicationInterfacesCESAR1312(E) Page115 MatchingInterfaceconnector.Returnsonedatabyte:•0=Manualcontrol•1=AutomaticcontrolSetwithcommand13.CESAR1312(E)CommunicationInterfaces4-81... Page116 Bothbytesrepresentdeliveredpower(LSBfirst).Reportsasnapshotofexternalfeedbacklevelatthatinstant.reportexternalThecontrollerreturnstwodatabytesfeedbackrepresentingtheexternalfeedback(LSB(DCBias)first).4-82CommunicationInterfacesCESAR1312(E) Page117 •4=EnableinternalpulsingbyexternalpulsinginputSetwithcommand27.ReportsRFfrequencyinHertz.reportRFNote:Thiscommandisonlyavailableonfrequencygeneratorswithvariablefrequency.Setwithcommand18.CESAR1312(E)CommunicationInterfaces4-83... Page118 Reportstheramptimefortheselectedrecipestep.Thecontrollerreturnstworeportrecipestepdatabytes:ramptime•Bytes1and2representtherecipestepramptimeintenthsofseconds.Setwithcommand21.4-84CommunicationInterfacesCESAR1312(E) Page119 Reportsthetotaltimethatthegeneratorwasproducingoutputpower.reportruntimeThecontrollerreturnsfourdatabytes,leastsignificantbytefirst,representingtheamountoftimeinsecondsthattheunitwasproducingoutputpower.CESAR1312(E)CommunicationInterfaces4-85... Page120 Returnssensordata:report•Bytes0and1=Reservedsensordata•Bytes2and3=CondensationThecontrollerreturnsfourdatabytesrepresentingtheserialnumber(LSBfirst)reportunitserialnumber4-86CommunicationInterfacesCESAR1312(E) Page121:Chapter5.Installation,Setup,AndOperation Additionalspaceforconnectorsandcablingcanbenecessary.Also,allowadequatespaceforanyonewhomayneedtoaccessthefrontandrearpanels.Foradimensionaldrawing,see“UnitDimensions”onpage3-2.CESAR1312(E)Installation,Setup,andOperation... Page122:InstallationRequirements •4mountingscrews(ifyouarerack-mountingtheunit)andanappropriatescrewdriver•Amatchingnetwork(ifyouareusingthegeneratorwithamatchingnetwork).TheCESARgeneratoriscompatiblewithaDresslerVariomatchoramatchingnetworkwiththesamecontrolfunctionsandelectronictopology. Page123:Unpacking Unpackandinspecttheunitcarefully,lookingforobviousphysicaldamage.Ifnodamageisapparent,proceedwiththeinstallation.Ifyoudoseesignsof®shippingdamage,contactDresslerHF-TechnikGmbHandthecarrierimmediately(see“CustomerSupport”onpage6-14). Page124:Grounding Table5-1.OutputconnectorpindescriptionsDescriptionCenterRFoutputOuterGroundToConnectRFOutput:1.Connectoneendofashieldedcoaxialcableof50ΩimpedancetotheRFOutconnector.Installation,Setup,andOperationCESAR1312(E) Page125:ConnectingCommunicationInterfaces “UnderstandingModel1312Options”onpage1-2.SATISFYINGTHEINTERLOCKWITHA25-PINUSERPORTIfyouhavea25-pinUserPort,seetheinstructionsfor“SatisfyingMinimal25-PinUserPortRequirements”onpage4-11.CESAR1312(E)Installation,Setup,andOperation... Page126:SatisfyingTheInterlockWithA15-PinUserPort IfyouwanttheCESARgeneratortocontrolamatchingnetworkand/ortoreadtheDCself-biasvoltage,youmustconnectamatchingunit.TheCESARgeneratoriscompatiblewithaDresslerVariomatchoramatchingnetworkwiththesamecontrolfunctionsandelectronictopology.ForspecificinformationontheMatchinginterface,includingpindescriptions,see“MatchingInterface”... Page127:ConnectingCommonExciter(Cex)Circuitry(Optional) WhenageneratorreceivesCEXinputwithinthefollowingspecifications,itautomaticallyfrequency-lockstothatsignal:•Requiredinputsignalamplitude:TTL•Inputandoutputfrequency:13.56MHz±0.005%•Inputimpedance:50Ω•Outputsignalamplitude:TTLCESAR1312(E)Installation,Setup,andOperation... Page128:ConnectingAcInput(Mains)Power 230VAC(187VACto253VAC),1φ.Note:TheON/OFFpowerswitchdoesnotcompletelydisconnecttheMains.YoumustinstallanexternalswitchtocompletelydisconnectMains.Installation,Setup,andOperationCESAR1312(E) Page129:ConnectingAndSettingEthernet(Modbus/Tcp)Communication Iftheaddressisfreeatthemomentyousendthepingcommand,theresultwillbe“Requesttimedout.”FormoreinformationonusingthepingcommandandtheCommandPrompt,seetheWindowsHelp(availableundertheWindowsStartbutton).CESAR1312(E)Installation,Setup,andOperation... Page130:First-TimeOperation •“OperatingtheCESARGeneratorfortheFirstTimeWiththeUserPort”onpage5-11•“OperatingtheCESARGeneratorfortheFirstTimeWithHostPort”onpage5-135-10Installation,Setup,andOperationCESAR1312(E) Page131:OperatingTheCesarGeneratorForTheFirstTimeWithTheUserPort OperatetheCESARGeneratorfortheFirstTimeUsingthe15-pinUserPort:”onpage5-12.Note:TodeterminewhichUserPortoptionyouhave,see“CESAR1312(E)options”onpage1-2.ToOperatetheCESARGeneratorfortheFirstTimeUsingthe25-pinUserPort:1. Page132 Ifnot,see“MatchingNetworkTroubleshooting”onpage6-2.10.Varythechamberconditionsaccordingtoyourprocessrequirements,andverifythattheCESARgeneratorcancovertherequiredloadimpedancerange.5-12Installation,Setup,andOperationCESAR1312(E) Page133:OperatingTheCesarGeneratorForTheFirstTimeWithHostPort 4-42).ThissectiondescribesoperatingproceduresforallHostportoptions.Note:Todeterminewhichoptionyouhave,see“CESAR1312(E)options”onpage1-2ToOperatetheCESARGeneratorfortheFirstTimeUsingtheHostPort:1.Ifthegeneratorisnotconnectedtoasysteminterlockloop,verifythattheUserPortinterlocksignalissatisfied. Page134:OperatingTheCesarGeneratorForTheFirstTimeUsingTheFrontPanel Istheplasmalit?Ifnot,youmayhaveafaultyconnectorortoolittleinputpower(see“TroubleshootingGuide”onpage6-2).b.Istheplasmastable(thatis,istheplasmaproducingaconstantglow)?Ifnot,see“TroubleshootingGuide”onpage6-2.5-14Installation,Setup,andOperationCESAR1312(E) Page135:NormalOperation Theregulationmodesettingisretainedinnonvolatilememory.DETERMININGTHEREGULATIONMODESETTINGThefollowingproceduresexplainhowtodeterminetheregulationmodeusingeithertheHostportorthefrontpanel.CESAR1312(E)Installation,Setup,andOperation5-15... Page136:SettingForwardPowerRegulationMode(Pforward) Ifyouareusingthe25-pinUserPort,seepin8,“RFforward/loadpowerregulation”onpage4-18.Ifyouareusingthe15-pinUserPort,seepin2,“OperatingModeB”onpage4-31Table4-5onpage4-35.5-16Installation,Setup,andOperationCESAR1312(E) Page137:SettingLoadPowerRegulationMode(Preal) “OperatingModeB”onpage4-31Table4-5onpage4-35.ToSelectLoadPowerRegulationthroughtheHostPort:IfyouareusingRS-232,PROFIBUS,orEthernettocontrolandmonitortheCESARgenerator:CESAR1312(E)Installation,Setup,andOperation5-17... Page138:SettingExternalPowerRegulationMode(DcBias) Ifyouareusingthe25-pinUserPort,seepin8,“RFforward/loadpowerregulation”onpage4-18.Ifyouareusingthe15-pinUserPort,seepin2,“OperatingModeB”onpage4-31Table4-5onpage4-35.5-18Installation,Setup,andOperationCESAR1312(E) Page139 7.PressOktoconfirm.8.PressExit.9.PressExecute.TheoperatingscreenwillthendisplayDCBiasinvolts,themaximumforwardpowerinwatts,andtheProgramandDisplaysoftkeys.CESAR1312(E)Installation,Setup,andOperation5-19... Page140:ControllingTheMatchbox HF-TechnikGmbHControllingtheMatchboxIftheCESARgeneratorisattachedtoaDresslerVariomatch,youcancontrolthematchboxmanuallyorautomatically.Thematchingnetworkcanoperateasavariabletunerorasafixedmatch.Inmanualtunecontrol,youcansetinitialtuningcapacitorpositions;... Page141:SettingManualTuneControl Tomanuallychangethetunepositionsfromtheseinitialpositions,see“ToAdjusttheTuneandLoadCapacitorsUsingtheCESARGeneratorFrontPanel:”onpage5-44.CESAR1312(E)Installation,Setup,andOperation5-21... Page142:SettingAutomaticTuneControl DresslerHF-TechnikGmbHSETTINGAUTOMATICTUNECONTROLDresslerrecommendsautomatictunecontrolforstandardmatchboxoperation.Inautomatictunecontrol,thematchboxautomaticallyadjuststhecapacitorpositionstominimizereflectedpower.Whenamatchboxisattachedandautomatictuningisset,thematchboxautomaticallyadjuststhecapacitorpositionstominimizereflectedpower. Page143 4Iftheplasmafailstoignite,experimenttofindapositionwheretheplasmawillignite;thenmakesmalladjustmentsfromthatpointtofindtheoptimumpositions.CESAR1312(E)Installation,Setup,andOperation5-23... Page144:OperatingTheCesarGeneratorUsingTheFrontPanel •Understandingthebasicfrontpanelcontrolelements•UsingthefrontpanelProgrammenu•SettingandusingPresetgeneratorsettings•Usingthedisplaysettings•ControllingaDresslerVariomatchunitthatconnectedtothegeneratorthroughthematchinginterface5-24Installation,Setup,andOperation... Page145:UnderstandingBasicFrontPanelControlElements TheRFPOWEROFFandONkeyturnRFpowerofforon.ONkey•ToturnoffRFpower,presstheleftOFFkey.•ToturnonRFpower,presstherightONkey.CESAR1312(E)Installation,Setup,andOperation5-25... Page146:UsingTheFrontPanelProgramMenu Youcanmanuallysetthesefunctionstomeetyourspecificprocessneeds,andyoucanstoreuptotenpresetsfortendifferentapplications.(Tosetpresets,see“SettingandUsingPresetGeneratorSettingsforDifferentApplications”onpage5-42.)5-26Installation,Setup,andOperationCESAR1312(E) Page147:AccessingTheProgramMenu •PressChangetoviewthesubmenuforanyparticularfunction,andfollowthesubmenuprompts.•PressExittoexittheprogrammenutoquitamenuortoexecuteorstoretheprogrammedsettings.CESAR1312(E)Installation,Setup,andOperation5-27... Page148:EnteringValuesInTheProgramMenu Nextrepeatedlyuntilyouagainreachthedesiredfunction.Formorespecificmenuinformation,see“FrontPanelProgramMenuTree”onpage5-295-28Installation,Setup,andOperationCESAR1312(E) Page149:FrontPanelProgramMenuTree TimeFrameT3TimeFrameT4On/OffKeysRFOn/OffRemoteControlOverrideRemoteRot.KnobRFPwr.SetpntRemoteMatchingKeysMatchingRemoteMoreFigure5-5.FrontpanelprogrammenutreeCESAR1312(E)Installation,Setup,andOperation5-29... Page150:RegulationModeSettings •Forwardpowerregulation(PforwardInforwardpowerregulation,theCESARGeneratorregulatesRFpowerwithconstantforwardpower.•Loadpowerregulation,ordeliveredpowerregulation(Preal5-30Installation,Setup,andOperationCESAR1312(E) Page151:MatchSettings MATCHSETTINGSIfyourRFpowerdeliverysystemincludesaDresslerVariomatchconnectedtothematchinginterfaceoftheCESARgenerator,youcanusethisfunctiontocontrolthematchingnetwork.Thisfunctionenablesyoutosetinitialtuning... Page152 Tomanuallychangethecapacitorpositionsfromtheseinitialpositions,see“ToAdjusttheTuneandLoadCapacitorsUsingtheCESARGeneratorFrontPanel:”onpage5-44.5-32Installation,Setup,andOperationCESAR1312(E) Page153:SettingThePulseFunction Theoperatingscreenwillchangetodisplaythepulsingstatus.ToTurnOffPulsingUsingtheCESARGeneratorFrontPanel:1.PresstheProgramsoftkey.2.PressNextuntilyouseePulseSettingsonthedisplay.CESAR1312(E)Installation,Setup,andOperation5-33... Page154:RecipeSettings 2.PressNextuntilyouseeRecipeSettingsonthedisplay.3.PressChange.4.PressPowerRamping.a.Selectthenumberoftimeframes(1to4)youwanttouseinyourrecipe5-34Installation,Setup,andOperationCESAR1312(E) Page155 5.PressOktoconfirm.6.PresstheExitsoftkey.7.PresstheExecutesoftkey.Theoperatingscreenwillchangetodisplaythecurrentrecipestatus.Seethefollowingillustrationforanexample.CESAR1312(E)Installation,Setup,andOperation5-35... Page156 2.PressNextuntilyouseeRecipeSettingsonthedisplay.3.PressChange.4.PressOfftoturnoffthefeature.5.PresstheExitsoftkey.6.PresstheExecutesoftkey.5-36Installation,Setup,andOperationCESAR1312(E) Page157:SettingRemoteControlOverride UserPortpresent,itwilldefaulttofrontpanel(local)control.1.PresstheProgramsoftkey.2.PressNextuntilyouseeRemoteControlOverrideonthedisplay.3.PressChange.CESAR1312(E)Installation,Setup,andOperation5-37... Page158:SettingTargetLifetimeParameters 1.PresstheProgramsoftkey.2.PressNextuntilyouseeTargetLifetimeSettingsonthedisplay.3.PressChange.4.WhenActiveTargetappears,pressOn.5.WhenEnergyMAXappears,pressOk.5-38Installation,Setup,andOperationCESAR1312(E) Page159:ReflectedPowerSettings Formoreinformation,see“ToSelectInternalorExternalPulsingUsingtheCESARGeneratorFrontPanel:”onpage5-33.Theconfigurationsettingsallowyoutoprogramthe“polarity”oftheCESARgenerator'spulseinputfunction.CESAR1312(E)Installation,Setup,andOperation5-39... Page160:ChangingTheDeviceConfigurationSettings CESARgeneratortomeetyourspecificneeds.Youcanchangethefollowingparameters:•DisplaycontrastDisplaycontrastallowsyoutoadjustthecontrast(brightness)oftheLCDgraphicdisplay.•AnalogI/Orange5-40Installation,Setup,andOperationCESAR1312(E) Page161 AEBus,andmostCESARgeneratorswillusethedefaultAEBusprotocol(see“AEBusProtocol”onpage4-45).However,apreviousprotocol(Dressler)isavailableforcompatibility.Note:TodetermineifyouhaveanRS-232port,see“UnderstandingModel1312Options”onpage1-2. Page162:SettingAndUsingPresetGeneratorSettingsForDifferentApplications 13.IfyourCESARgeneratorhasanRS-232port,selectthedesiredRS232Protocol.4AEBUSisthestandardprotocolforCESARgenerators.4Dresslerisavailableforcompatibilityonly.14.PressOktoconfirm.15.PresstheExitsoftkey. Page163:ControllingAVariomatchUnitAttachedToTheGenerator 2.PressExecute.ControllingaVariomatchUnitAttachedtotheGeneratorWhenaDresslerVariomatchisconnectedtothematchinginterfaceoftheCESARgeneratorandsettomanualtune,youcanadjustthetuneandloadpositionsusingthefollowingMatchingcontrolsonthefrontpanel.(Forinformationonthematchinginterface,see“MatchingInterface”... Page164:UnderstandingAdditionalOperatingFunctions Theinternalpulsegeneratorisconfigurableforpulsefrequenciesbetween1Hzand30kHzanddutycyclesbetween1%and99%.5-44Installation,Setup,andOperationCESAR1312(E) Page165:CreatingRecipes 0.1secondsto60seconds.Thetimeincrementis0.1seconds.4ThefallingedgeoftheRFenvelopecanbesettohavealinearfalltimeof0.1secondsto60seconds.Thetimeincrementis0.1seconds.CESAR1312(E)Installation,Setup,andOperation5-45... Page166 6.Settherampingfalltime:a.Sendtwobytes,leastsignificantbytefirst,forcommand32,representingtherampingfalltimeintenthsofasecond.5-46Installation,Setup,andOperationCESAR1312(E) Page167:UsingTheRemoteControlOverride Thus,thetargetlifetimecounterisanenergymeterthatmonitorstimeandtheoutputpower.Forworkingwithdifferenttargetsyoucansetupandchooseamongfourtargetlifetimecounters.Onlyonemaybeactiveatatime.CESAR1312(E)Installation,Setup,andOperation5-47... Page168:ChangingReflectedPowerSettings 2.Sendtheremainingbytes2and3tosetthereflectedpowerdetectionlevelinwatts.ToSetaReflectedPowerReactionProfileUsingtheCESARGeneratorFrontPanel,seeinstructionsonpage5-39.5-48Installation,Setup,andOperationCESAR1312(E) Page169:ConnectingToAnEthernet-EnabledUnitWithAWebBrowser Ifyoucontinuetohavetrouble,refertothetroubleshootingsectionoftheOnlineHelpfortheBootPutilitysoftwarethatcamewiththeunit(onaCD-ROM)orcontactCustomerSupport.CESAR1312(E)Installation,Setup,andOperation5-49... Page170 ®DresslerHF-TechnikGmbH5-50Installation,Setup,andOperationCESAR1312(E) Page171:Chapter6.TroubleshootingAndCustomerSupport 6.Ensuregroundconnectionsareadequateandsecure.ChecksWiththePowerOn1.Checktheunit’sinputandremotepowerconnectionstoensuretheproperpowerisbeingsuppliedtotheunit.CESAR1312(E)TroubleshootingandCustomerSupport... Page172:TroubleshootingGuide “CommunicationProblems”onpage6-4.7.Foranyothergeneralproblems,contactCustomerSupport(see“CustomerSupport”onpage6-14).MATCHINGNETWORKTROUBLESHOOTINGUsethefollowingproceduretotroubleshootpotentialproblemswiththematchingnetwork.TroubleshootingandCustomerSupportCESAR1312(E) Page173:InterlockNotSatisfied •Ifyouhavea15-pinUserPort,ensureexternalcontactclosurebetweentheInterlockpins1and2(seeTable4-3onpage4-30).Note:Todeterminewhichoptionyouhavesee“UnderstandingModel1312Options”onpage1-2.CESAR1312(E)TroubleshootingandCustomerSupport... Page174:FrontPanelDisplay(Lcd)NotLit “CreatinganIdealCommunicationsTransaction”onpage4-48.CapacitorFailureTheCESARgeneratoriscompatiblewithaDresslerVariomatchoramatchingnetworkwiththesamecontrolfunctionsandelectronictopology.SeveralfactorscouldcausetheVariomatchcapacitorstofail:... Page175:IncorrectInputVoltage ProperoperationrequireslowimpedanceRFconnectionsbetweenthegenerator,matchnetwork,andload.Inmostsituations,coaxialcableofanappropriatediameterissufficientfortheRFconnections.Additionally,makethefollowingchecks:CESAR1312(E)TroubleshootingandCustomerSupport... Page176:ImproperGrounding ImproperInterfaceConnectionDresslerCESARgeneratorsandVariomatchmatchingnetworksareequippedwithcompatibleMatchingNetworkconnectors.YoucanusethisconnectiontocontroltheVariomatchunitthroughtheCESARgeneratorfrontpanel.Totroubleshootthisconnection:•... Page177:ImproperTuningAdjustment CESAR™1312GeneratorImproperTuningAdjustmentDresslershipsVariomatchunitswithstandardtuningsettings,whichareappropriateformostapplications.Inrarecases,thetuningparametersmayneedtobeadjustedforspecialapplications.Forinformationonadjustingthesetuningparameters,contactCustomerSupport. Page178:Table6-1ErrorDescriptionAndResolution Ensureproperairflow:1.Checktoseethattheairflowisunobstructedandbelowthespecifiedinputtemperature(see“Coolingspecifications”onpage3-6).2.Listentoensurethatthefanisoperatingproperly.TroubleshootingandCustomerSupportCESAR1312(E) Page179 EMCrequirements(see“ProductCompliance”onpage1-5“InstallingtheCESARGenerator”onpage5-3).Ifthiserrorpersists,contactCustomerSupport(see“CustomerSupport”onpage6-14).CESAR1312(E)TroubleshootingandCustomerSupport... Page180 Whenanoverloadwarningisactive,theunitisnotmeetingsetpoint.Onthefrontpanel,overloadmessagesendwithanexclamationpoint.6-10TroubleshootingandCustomerSupportCESAR1312(E) Page181:Table6-2WarningDescriptionAndResolution Hostportcommand4(seeTable4-16onpage4-63)orthroughthefrontpanel(see“SettingExternalPowerRegulationMode(DCBias)”onpage5-18).•Changeplasmaconditions.CESAR1312(E)TroubleshootingandCustomerSupport6-11... Page182:WorldWideWebSite (see“SettingTargetLifetimePARAMETERS”onpage5-38).WORLDWIDEWEBSITEForadditionalproductinformationandtroubleshootingprocedures,consult®DresslerHF-TechnikGmbH’sWorldWideWebsite:6-12TroubleshootingandCustomerSupportCESAR1312(E) Page183 CESAR™1312Generator•http://www.dressler.comYoumayalsovisitourparentcompany’sWorldWideWebsite:•http://www.advanced-energy.comCESAR1312(E)TroubleshootingandCustomerSupport6-13... Page184:CustomerSupport Phone(24hrs/day,7days/week):AE,WorldHeadquarters800.446.9167or1625SharpPointDrive970.221.0108FortCollins,CO80525USAFax(M–F,7:00am–5:30pmMST):970.407.5981E-mail:[email protected]:www.advanced-energy.com6-14TroubleshootingandCustomerSupportCESAR1312(E) Page185 Fax:+886.2.8221.5050235ChunghoCity,TaipeiHsienEmail:[email protected],R.O.C.SingaporeAPPSystemsService,Pte.Ltd.Phone:+65.6425.661111TohGuanRoadEast#03-01Fax:+65.6560.6616APPEnterpriseBuildingEmail:[email protected](E)TroubleshootingandCustomerSupport6-15... Page186:ReturningUnitsForRepair Supportandthatunitisfoundtobefunctional,youwillbechargedare-testandcalibrationfeeplusshippingcharges.®Toensureyearsofdependableservice,DresslerHF-TechnikGmbHproductsarethoroughlytestedanddesignedtobeamongthemostreliableandhighestqualitysystemsavailableworldwide. Page187:AuthorizedReturns Thewarrantyperiodis12months(24monthsinEurope)after®thedatethegoodsareshippedfromDresslerHF-TechnikGmbH.Inallcases,thesellerhassoleresponsibilityfordeterminingthecauseandnatureofthefailure,andtheseller'sdeterminationwithregardtheretoshallbefinal. Page188 ®DresslerHF-TechnikGmbH6-18TroubleshootingandCustomerSupportCESAR1312(E) Page189 (CSR)codessettingpartialremotecontrol4-72AEBus4-62settingreflectedpower4-73commandssettingRFfrequency4-69Ethernet4-57settingtargetlife4-65PROFIBUS4-54settingtuningmode4-66commands(AEBus)4-61CESAR1312(E)Index... Page190 Ethernet,seeHostcontrol(Ethernet)inputlinespecifications3-4exclusive-or4-49customerservice,seecustomersupportcustomersupport6-14beforecontacting6-1faultsseealsoerrorsFC23data(databytes)4-47exceptionerrorpacket4-61IndexCESAR1312(E) Page191 (databytes)4-47networkcommunication5-9communicationsheader4-46interfacescommunicationsoptionallengthbyte4-47seealsodiagnosticinterface,Hostport,communicationstransaction4-48interlockinterface,matchingcommunicationstransactionexample4-50interface,orUserportcommunicationstransactionillustrationCESAR1312(E)Index... Page192 3-7ports,seediagnosticinterface,Hostport,operationinterlockinterface,matchinginterface,orUserfirsttime5-10portminimalUserport(25-pin)requirementspower4-11delivered3-5normal5-155-24inputspecifications3-4IndexCESAR1312(E) Page193 LEDsdirectives1-5PROFIBUS4-52directives,seealsodirectivessymbolsstandards1-5inusermanual1-3standards,seealsostandardsonunit1-4schematics,seeillustrationsselectingEthernethostcontrol4-62selectingRS-232hostcontrol4-62CESAR1312(E)Index... Page194 4-31wiringdiagrams4-36UserPort(25-pin)activating4-12Userport(25-pin)4-10analoginputs4-20analogoutputs4-21cablerequirements4-11connector4-11digitalinputs4-21digitaloutputs4-21electricalcharacteristics4-20IndexCESAR1312(E) Print Printpage1 Printdocument(194pages) Renamethebookmark Cancel Deletebookmark? Cancel Delete Deletefrommymanuals? Cancel Delete Login SignIn OR SigninwithFacebook SigninwithGoogle Don'thaveanaccount?Signup!  Restorepassword Uploadmanual Uploadfromdisk UploadfromURL Thankyouforyourhelp!